Maintenance strategies based on reliability analysis: Application in a machine automatic capacitor assembly
Keywords:
Reliability engineering, maintenance, failure analysisAbstract
Considering the high demand for increased productivity and reduced production costs, the Reliability Engineering is important in order to reduce failures in production processes. In this context, this paper presents the application of reliability concepts for analysis and prioritization of the main failure modes incidents in an automatic capacitor assembly machine, in a company of Rio Grande do Sul, Brazil. For this study were performed a monitoring device during a period of 3 months. Based in failure data, the 4 most significant failure modes have been defined. These failure modes were analyzed by distributing more appropriate probability as compliance tests for location of the failure mode in the bathtub curve. Were proposed actions to reduce the failure rate, as well as definition of what kind of maintenance is most appropriate for the observed failure modes. The results after the execution of the proposed actions were increased productivity and overall efficiency of the equipment.
Downloads
References
BIROLINI, A. Reliability Engineering - Theory and Practice. Springer, 1999. 253p.
CONFER, R. et al. Use of highly accelerated life test (HALT) to determine reliability of multilayer ceramic capacitors. In: Electronic Components and Technology Conference, 1991. Proceedings., 41st. IEEE, 1991. p. 320-322.
ELSAYED, E. A. Reliability engineering. Massachusetts: Addison Wesley Longman, 1996.
FOGLIATTO, F.S., and RIBEIRO, J. L. D. Confiabilidade e Manutenção Industrial. 1. Ed. Rio de Janeiro: Elsevier, 2009.
GIL, A. C. Como Elaborar Projetos de Pesquisa. São Paulo: Atlas, 1991.
HUANG, W., and ASKIN, R.G. Reliability analysis of electronic devices with multiple competing failure modes involving performance aging degradation. Quality and Reliability Engineering International, 2003, vol. 19, no. 3, p. 241-254.
JARDINE, A.K., and TSANG, A.H. Maintenance, replacement, and reliability: Theory and applications. CRC Press, 2013. 338p.
KUBOUCHI, T., et al. Controlling technology of Sn whisker in welding of electronics lead. Journal of Achievements in Materials and Manufacturing Engineering, 2012,vol. 55, no.2.p. 727-733.
LEWIS, E.E. Introduction to Reliability Engineering. Illinois, Jon Wiley & Sons, Inc., 1995.
LIU, D.D., and SAMPSOM, M.J. Reliability evaluation of base-metal-electrode multilayer ceramic capacitors for potential space applications. Em: CARTS Proceeding, 2011. p. 5-63.
MOUBRAY, J. Reliability-centered maintenance. 2nd. New York: Industrial Press Inc., 2000. 440p.
MUNIKOTI, R.; and DHAR, P. Highly accelerated life testing (HALT) for multilayer ceramic capacitor qualification. IEEE Transactions on Components, Hybrids and Manufacturing Technology,1988, vol. 11, no. 4, p. 342-345.
PROCONF98. Confiabilidade de componentes. Software. Copyright©, Maxxi Gestão Empresarial, Porto Alegre, 1998.
SELLITTO, M.A. Formulação estratégica da manutenção industrial com base na confiabilidade dos equipamentos. Produção, 2005,vol.15, no.1, p.44-59.
WAEYENBERGH, G., and PINTELON, L. A framework for maintenance concept development. International journal of production economics, 2002, vol. 77, no. 3, p. 299-313.
WUTTKE, R.A., and SELLITTO, M.A. Cálculo da disponibilidade e da posição na curva da banheira de uma válvula de processo petroquímico. Revista Produção Online, 2008, Florianópolis, SC vol. VIII, no. IV.
Downloads
Published
Issue
Section
License
Revista Ingeniería Industrial by Revista Ingeniería Industrial is licensed under a Creative Commons Reconocimiento 4.0 Internacional License. Creado a partir de la obra en revistas.ubiobio.cl/index.php/RI/. Puede hallar permisos más allá de los concedidos con esta licencia en http://revistas.ubiobio.cl/index.php/RI/about/














