Kraft scrap paper pulp as a substitute of wood chips in manufacture of particleboards resinated with hybrid pf/pmdi resin
Keywords:
Mechanical properties, utilization, waste paper, water resistance, wood compositesAbstract
This study analyzed feasibility of manufacture of composite particleboards resinated with a mixture of phenol–formaldehyde resin and 4,4′-methylenediphenyl isocyanate in the weight ratio 70:30. For this purpose 3-layer particleboards were produced with varying shares of Kraft scrap paper pulp in the core. Experimental boards were manufactured applying 0, 10, 15, 25, 50 and 75% substitution of wood chips with Kraft paper pulp. Analyses were conducted to determine physico-mechanical properties of boards, i.e. bending strength, modulus of elasticity, internal bond before and after the boiling test and swelling in thickness after 24 soaking in water. Based on recorded testing results it was stated that moisture resistant composite boards manufactured with a 25% substitution of wood chips with Kraft paper pulp meet the requirements of the EN 312 standard for boards used in humid conditions in terms of their strength and moisture resistance specified in the internal bond after the boiling test.
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References
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Azizi, K.; Tabarsa, T.; Ashori, A. 2011. Performance characterizations of particleboards made with wheat straw and waste veneer splinters. Composites: Part B 42(7): 2085-2089.
Boquillon, N.; Elbez, G.; Schönfeld U. 2004. Properties of wheat straw particleboards bonded with different types of resin. Journal of Wood Science 50(3): 230–235.
Czarnecki, R.; Dukarska, D. 2010. Estimating the possibilities of applying Sida Hermaphrodita Rusby to the production of low-density particleboards. Annals of Warsaw University of Life Science – SGGW, Forest and Wood Technology 71: 83-86.
Dukarska, D.; Łęcka, J.; Szafoni, K. 2011. Straw of white mustard (Sinapis Alba) as an alternative raw material in the production of particle boards resinated with UF resin. Acta Scientiarum Polonorum, Silvarum Colendarum Ratio et Industria Lignaria (10): 21-28.
Dukarska, D.; Łęcka, J.; Czarnecki, R. 2012. The effect of wood chip substitution with evening primrose waste on properties of particleboards depending on the type of binding agent. Electronic Journal of Polish Agricultural Universities (EJPAU) 15(2): 5-5.
Dukarska, D.; Bartkowiak, M.; Stachowiak – Wencek A. 2015. White mustard straw as an alternative raw material in the manufacture of particleboards resinated with different amount of urea formaldehyde resin. Drewno 58(194): 49-63 DOI:10.12841/Wood.1644-3985.089.04.
Dziurka, D.; Mirski, R.; Dukarska, D.; Derkowski, A. 2015. Possibility of using the expanded polystyrene and rape straw to the manufacture of lightweight particleboards. Maderas-Cienc Tecnol 17(3): 647-656.
European Standard EN 310. 1993. Wood based panels. Determination of modulus of elasticity in bending and of bending strength. CEN European Committee for Standardisation.
European Standard EN 312. 2005. Particleboards – specifications. CEN European Committee for Standardisation.
European Standard EN 317. 1993. Particleboards and fiberboards. Determination of swelling in thickness after immersion in water. CEN European Committee for Standardisation.
European Standard EN 319. 1993. Determination of tensile strength perpendicular to the plane of the board. CEN European Committee for Standardisation.
Eshraghi, A.; Khademieslam, H. 2012. Waste paperboard in composition panels. Cellulose Chemistry and Technoogy. 46 (9-10): 637-642.
Grigoriou, A.H. 2003. Waste paper-wood composites bonded with isocyanate. Wood Science and Technology 37(1): 79-89.
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ISO 1974. 2012P. Paper - Determination of tearing resistance - Elmendorf method. International Organization for Standardization.
ISO 2758. 2014. Paper - Determination of bursting strength. International Organization for Standardization.
ISO 9073-15. 2008. Textiles - Test methods for nonwovens - Part 15: Air permeability. International Organization for Standardization.
ISO 9895. 2008. Paper and board - Compressive strength - Short-span test. International Organization for Standardization.
Kim, S.; Kim, H.J.; Park, J.C. 2009. Application of recycled paper sludge and biomass materials in manufacture of green composite pallet. Resources Conservation and Recycling 53(12): 674-679.
Kord, B.; Zare, H.; Hosseinzadeh, A. 2016. Evaluation of the mechanical and physical properties of particleboard manufactured from canola (Brassica napus) straws. Maderas- Cienc Tecnol 18(1): 9-18.
Kordkheili, H.Y.; Behrooz, R.; Jalilvand, M. 2012. Using industrial waste of old corrugating containers paper recycling mill in composite panels manufacturing. Journal of Reinforced Plastics and Composites 31(12): 855-860.
Lykidis, C.; Parnavela, C.; Goulounis, N.; Grigoriou, A. 2012. Potential for utilizing waste corrugated paper containers into wood composites using UF and PMDI resin systems. European Journal of Wood and Wood Products 70: 811–818.
Massijaya, M.Y.; Okuma, M. 2005. Comparisons of boards properties made from different waste papers. Edited by: Winandy, JE; Wellwood, RW; Hiziroglu, S. Conference: 22nd World Congress of the International-Union-of-Forest-Research-Organizations Location: Brisbane, AUSTRALIA Date: AUG 08-13. 2005.
De Melo, R.R.; Stangerlin, D.M.; Santana, R.R.C.; Pedrosa, T.D. 2015. Decay and termite resistance of particleboard manufactured from wood, bamboo and rice husk. Maderas- Cienc Tecnol 17(1): 55-62.
Nicewicz, D.; Pawlicki, J.; Borysiuk, P.; Zado, A. 2006. Application of waste paper in manufacturing of particleboards. Acta Scientiarum Polonorum, Silvarum Colendarum Ratio et Industria Lignaria 5(1): 163-171.
Nourbakhsh, A.; Ashori, A. 2010. Particleboard made from waste paper treated with maleic anhydride. Waste Management & Research 28(1): 51-55.
Park, H.J.; Oh, S.W.; Wen, M.Y. 2012. Manufacture and properties of miscanthus-wood particle composite boards. Journal of Wood Science 58(5): 459-464.
Polish Standard PN-P-50176-3:1994P: Paper and board - Determination of air permeance (medium range) - Part 3: Bendtsen method [in Polish]. Polish Committee for Standardization.
Przybysz, K. 1997. Pulp and paper technology. Paper Technology [in Polish]. Wydawnictwo Szkolne i Pedagogiczne, Warszawa.
Taramian, A.; Doosthoseini, K.; Mirshokraii, S.A.; Faezipour, M. 2007. Particleboard manufacturing: an innovative way to recycle paper sludge. Waste Management 27(12): 1739–1746.
Tikhonova, E.; Lecourt, M.; Irle, M. 2014. The potential of partial substitution of the wood fibre in hardboards by reject fibers from the paper recycling industry. European Journal of Wood and Wood Products 72: 177–184.
Azizi, K.; Tabarsa, T.; Ashori, A. 2011. Performance characterizations of particleboards made with wheat straw and waste veneer splinters. Composites: Part B 42(7): 2085-2089.
Boquillon, N.; Elbez, G.; Schönfeld U. 2004. Properties of wheat straw particleboards bonded with different types of resin. Journal of Wood Science 50(3): 230–235.
Czarnecki, R.; Dukarska, D. 2010. Estimating the possibilities of applying Sida Hermaphrodita Rusby to the production of low-density particleboards. Annals of Warsaw University of Life Science – SGGW, Forest and Wood Technology 71: 83-86.
Dukarska, D.; Łęcka, J.; Szafoni, K. 2011. Straw of white mustard (Sinapis Alba) as an alternative raw material in the production of particle boards resinated with UF resin. Acta Scientiarum Polonorum, Silvarum Colendarum Ratio et Industria Lignaria (10): 21-28.
Dukarska, D.; Łęcka, J.; Czarnecki, R. 2012. The effect of wood chip substitution with evening primrose waste on properties of particleboards depending on the type of binding agent. Electronic Journal of Polish Agricultural Universities (EJPAU) 15(2): 5-5.
Dukarska, D.; Bartkowiak, M.; Stachowiak – Wencek A. 2015. White mustard straw as an alternative raw material in the manufacture of particleboards resinated with different amount of urea formaldehyde resin. Drewno 58(194): 49-63 DOI:10.12841/Wood.1644-3985.089.04.
Dziurka, D.; Mirski, R.; Dukarska, D.; Derkowski, A. 2015. Possibility of using the expanded polystyrene and rape straw to the manufacture of lightweight particleboards. Maderas-Cienc Tecnol 17(3): 647-656.
European Standard EN 310. 1993. Wood based panels. Determination of modulus of elasticity in bending and of bending strength. CEN European Committee for Standardisation.
European Standard EN 312. 2005. Particleboards – specifications. CEN European Committee for Standardisation.
European Standard EN 317. 1993. Particleboards and fiberboards. Determination of swelling in thickness after immersion in water. CEN European Committee for Standardisation.
European Standard EN 319. 1993. Determination of tensile strength perpendicular to the plane of the board. CEN European Committee for Standardisation.
Eshraghi, A.; Khademieslam, H. 2012. Waste paperboard in composition panels. Cellulose Chemistry and Technoogy. 46 (9-10): 637-642.
Grigoriou, A.H. 2003. Waste paper-wood composites bonded with isocyanate. Wood Science and Technology 37(1): 79-89.
ISO 536. 2012. Paper and board - Determination of grammage. International Organization for Standardization.
ISO 1924-2. 2008. Paper and board - Determination of tensile properties - Part 2: Constant rate of elongation method (20 mm/min). International Organization for Standardization.
ISO 1924-2. 2010. Paper and board - Determination of properties by the action of tensile forces - Part 2: Testing at constant stretching speed (20 mm/min). International Organization for Standardization.
ISO 1974. 2012P. Paper - Determination of tearing resistance - Elmendorf method. International Organization for Standardization.
ISO 2758. 2014. Paper - Determination of bursting strength. International Organization for Standardization.
ISO 9073-15. 2008. Textiles - Test methods for nonwovens - Part 15: Air permeability. International Organization for Standardization.
ISO 9895. 2008. Paper and board - Compressive strength - Short-span test. International Organization for Standardization.
Kim, S.; Kim, H.J.; Park, J.C. 2009. Application of recycled paper sludge and biomass materials in manufacture of green composite pallet. Resources Conservation and Recycling 53(12): 674-679.
Kord, B.; Zare, H.; Hosseinzadeh, A. 2016. Evaluation of the mechanical and physical properties of particleboard manufactured from canola (Brassica napus) straws. Maderas- Cienc Tecnol 18(1): 9-18.
Kordkheili, H.Y.; Behrooz, R.; Jalilvand, M. 2012. Using industrial waste of old corrugating containers paper recycling mill in composite panels manufacturing. Journal of Reinforced Plastics and Composites 31(12): 855-860.
Lykidis, C.; Parnavela, C.; Goulounis, N.; Grigoriou, A. 2012. Potential for utilizing waste corrugated paper containers into wood composites using UF and PMDI resin systems. European Journal of Wood and Wood Products 70: 811–818.
Massijaya, M.Y.; Okuma, M. 2005. Comparisons of boards properties made from different waste papers. Edited by: Winandy, JE; Wellwood, RW; Hiziroglu, S. Conference: 22nd World Congress of the International-Union-of-Forest-Research-Organizations Location: Brisbane, AUSTRALIA Date: AUG 08-13. 2005.
De Melo, R.R.; Stangerlin, D.M.; Santana, R.R.C.; Pedrosa, T.D. 2015. Decay and termite resistance of particleboard manufactured from wood, bamboo and rice husk. Maderas- Cienc Tecnol 17(1): 55-62.
Nicewicz, D.; Pawlicki, J.; Borysiuk, P.; Zado, A. 2006. Application of waste paper in manufacturing of particleboards. Acta Scientiarum Polonorum, Silvarum Colendarum Ratio et Industria Lignaria 5(1): 163-171.
Nourbakhsh, A.; Ashori, A. 2010. Particleboard made from waste paper treated with maleic anhydride. Waste Management & Research 28(1): 51-55.
Park, H.J.; Oh, S.W.; Wen, M.Y. 2012. Manufacture and properties of miscanthus-wood particle composite boards. Journal of Wood Science 58(5): 459-464.
Polish Standard PN-P-50176-3:1994P: Paper and board - Determination of air permeance (medium range) - Part 3: Bendtsen method [in Polish]. Polish Committee for Standardization.
Przybysz, K. 1997. Pulp and paper technology. Paper Technology [in Polish]. Wydawnictwo Szkolne i Pedagogiczne, Warszawa.
Taramian, A.; Doosthoseini, K.; Mirshokraii, S.A.; Faezipour, M. 2007. Particleboard manufacturing: an innovative way to recycle paper sludge. Waste Management 27(12): 1739–1746.
Tikhonova, E.; Lecourt, M.; Irle, M. 2014. The potential of partial substitution of the wood fibre in hardboards by reject fibers from the paper recycling industry. European Journal of Wood and Wood Products 72: 177–184.
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Published
2018-04-01
How to Cite
Dukarska, D., Buszka, K., & Modzelewska, I. (2018). Kraft scrap paper pulp as a substitute of wood chips in manufacture of particleboards resinated with hybrid pf/pmdi resin. Maderas-Cienc Tecnol, 20(2), 161–170. Retrieved from https://revistas.ubiobio.cl/index.php/MCT/article/view/3031
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